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ASTM A335 Alloy Seamless Steel Tube

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Brief introduction

ASTM A335 is the standard specification for seamless alloy steel pipe for high temperature service. It covers sever grades: P1, P2, P5, P5b, P5c, P9, P11, P12, P15, P21, P22, P23, P91, P92, P122, out of which P5, P9, P11, P22, P91, and P92 are most widely utilized in practice.

P1, P2, P5, P5b, and P5c are low alloy steel pipes with relatively low chromium content.

P9 is a medium-low alloy steel pipe with high chromium and molybdenum content.

P11, P12, and P15 are medium alloy steel pipes with moderate amounts of chromium, molybdenum, and iron.

P21, P22, and P23 are high alloy steel pipes with higher levels of chromium, molybdenum, and iron.

P91 and P92 are special high alloy steel pipes with very high levels of chromium, molybdenum, and iron, suitable for high temperature and high pressure working conditions.

P122 is a secondary hardening alloy steel pipe with extremely high strength and corrosion resistance.

P911 alloy steel pipe is mainly used in high temperature and high pressure environments, such as the petroleum industry, chemical industry, and thermal power stations. It has excellent high temperature resistance and oxidation resistance, making it suitable for pipeline transportation and heat exchangers in high temperature conditions.

These alloy steel pipes are widely used in industries such as petroleum, natural gas, chemical, power, and nuclear power, for manufacturing pipelines, furnace tubes, and other high temperature and high pressure equipment.


Dimension Tolerances

Specification

ASTM A335/A335M

Grades

P1, P2, P5, P5b, P5c, P9, P11, P12, P15, P21, P22, P23, P91, P92, P122

Size

5.0 to 1219.2 mm/Custom size

Thickness

SCH20, SCH30, SCH40, STD, SCH80, XS, SCH60, SCH80, SCH120, SCH140SCH160,XXS/Custom size

Length

Single Random, Double Random, Cut to length/Custom size


Chemical Composition (%)

ASTM A335/ A335M Chemical Composition %

Grade

UNS

C

Mn

P

S

Si

Cr

Mo

Others

P1

K11522

0.10-0.20

0.30-0.80

0.025

0.025

0.10-0.50

-

0.44-0.65

-

P2

K11547

0.10-0.20

0.30-0.61

0.025

0.025

0.10-0.30

0.50-0.81

0.44-0.65

-

P5

K41545

0.15

0.30-0.60

0.025

0.025

0.50

4.00-6.00

0.45-0.65

-

P5b

K51545

0.15

0.30-0.60

0.025

0.025

1.00-2.00

4.00-6.00

0.45-0.65

-

P5c

K41245

0.12

0.30-0.60

0.025

0.025

0.50

4.00-6.00

0.45-0.65

*A

P9

S50400

0.15

0.30-0.60

0.025

0.025

0.25-1.00

8.00-10.00

0.90-1.10

-

P11

K11597

0.05-0.15

0.30-0.60

0.025

0.025

0.50-1.00

1.00-1.50

0.44-0.65

-

P12

K11562

0.05-0.15

0.30-0.61

0025

0.025

≤0.50

0.80-1.25

0.44-0.65

-

P15

K11578

0.05-0.15

0.30-0.60

0.025

0.025

1.15-1.65

-

0.44-0.65

-

P21

K31545

0.05-0.15

0.30-0.60

0.025

0.025

0.50

2.65-3.35

0.80-1.06

-

P22

K21590

0.05-0.15

0.30-0.60

0.025

0.025

0.50

1.90-2.60

0.87-1.13

-

P23

K41650

0.04-0.10

0.10-0.60

0.030

0.010

0.50

1.90-2.60

0.05-0.30

*B

P36

K21001

0.10-0.17

0.80-1.20

0.030

0.025

0.25-0.50

0.30

0.25-0.50

*C

P91

K91560

0.08-0.12

0.30-0.60

0.020

0.010

0.20-0.50

8.00-9.50

0.85-1.05

*D

P92

K92460

0.07-0.13

0.30-0.60

0.020

0.010

0.50

8.50-9.50

0.30-0.60

*E

P122

K92930

0.07-0.14

0.70

0.020

0.010

0.50

10.00-11.50

0.25-0.60

*F

P911

K91061

0.09-0.13

0.30-0.60

0.020

0.010

0.10-0.50

8.50-9.50

0.90-1.10

*G


Mechanical Properties

ASTM A335 Grade

Tensile Strength

Yield Strength

Elongation %

Hardness(HB)

ksi

MPa

ksi

MPa

Longitudinal

Transverse


P1

55

380

30

205

30

20

-

P2

55

380

30

205

30

20

-

P5

60

415

30

205

30

20

-

P5b

60

415

30

205

30

20

-

P5c

60

415

30

205

30

20

-

P9

60

415

30

205

30

20

-

P11

60

415

30

205

30

20

-

P12

60

415

32

220

30

20

-

P15

60

415

30

205

30

20

-

P21

60

415

30

205

30

20

-

P22

60

415

30

205

30

20

-

P23

74

510

58

400

20

-

-

P91

85

585

60

415

20

-

≤250

P92

90

620

64

440

20

-

≤250

P122

90

620

58

400

20

-

≤250

P911

90

620

64

400

20

-

-


Manufacturing Process

ASTM A335 seamless steel pipes are high-temperature alloy steel pipes commonly used in industrial applications under high temperature and high pressure. The production process of these pipes involves several steps:

1.Material Selection: High-quality alloy steel materials are selected as raw materials to ensure the high-temperature and high-pressure performance of the pipes.

2.Heating: The raw materials are heated to an appropriate temperature, usually between 1100°C and 1400°C, to soften and deform them.

3.Piercing: Steel core drills or taper rollers are used to pierce the heated raw materials, forming the initial shape of the seamless steel pipes.

4.Rolling: The pierced raw materials are rolled multiple times through rolling mills, gradually reducing the wall thickness and outer diameter of the pipes while increasing their length.

5.Heat Treatment: The rolled pipes are subjected to heat treatment, typically quenching and tempering, to adjust their microstructure and mechanical properties at high temperatures.

6.Inspection: Various inspections are carried out on the heat-treated pipes, including chemical composition analysis, mechanical property testing, and non-destructive testing, to ensure the quality of the pipes.

7.Surface Treatment: The pipes undergo surface treatments such as rust removal, acid cleaning, or sandblasting to achieve good surface finish and corrosion resistance.

8.Packaging and Transportation: The finished pipes are packaged and safely transported to the designated location as specified by the customer.

The production process of ASTM A335 seamless steel pipes ensures the quality and performance of the pipes, allowing them to be used safely and reliably in high-temperature and high-pressure environments.



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